What a Battery Pack RFQ Actually Needs: A Buyer's Checklist

A battery pack RFQ checklist for custom Li-Ion packs: electrical specs, BMS integration, certifications, cycle life, and commercial terms buyers need included.

IP-Rated Battery Packs: Designing for Outdoor and Rugged Environments

How to design IP67/IP68 battery packs for outdoor, drone, and robotics use: connector matching, sealing trade-offs, altitude venting, and field failure modes.

48V Battery Systems for AGVs and Robotics: Sizing and Configuration

How to size a 48V lithium battery pack for AGVs and robots: series/parallel cell configuration, continuous vs peak current, BMS tiers, and connectors.

Battery Packs for Aerospace and Defense: What Changes at MIL-STD Levels

Aerospace and defense battery packs face MIL-STD-810, 461, and 1275, not one label. See what changes in pack design at each level, and how Dan-Tech scopes it.

Active vs Passive Cell Balancing: What It Actually Does to Pack Lifespan

Active vs passive cell balancing explained: how each affects pack lifespan, the topology trade-offs, and when to use which for drone and robotics packs.

Energy Density vs. Power Density: Choosing the Right Battery Cell for Your Application

Choosing the right battery cell means solving energy density and power density together. A mission-profile framework, worked numbers, and a Wh/kg vs W/kg table.

BMS CAN Bus Integration: CAN vs SMBus vs DroneCAN in Pack Design

BMS CAN bus integration for pack design: frame-level CAN/SMBus/DroneCAN detail, EMI mitigation, and failure-mode recovery for drone and robotics engineers.

What Actually Determines Li-Ion Cycle Life

What actually determines li-ion cycle life: degradation mechanisms, duty-cycle to equivalent-cycles math, and how to read a supplier cycle-life claim.

Battery Pack Design for Robotics: What's Actually Different from Drones

Battery pack design for robotics differs from drones: duty cycle, connectors, vibration, and discharge profile. What engineers need to spec right.

Custom Battery Pack vs. Off-the-Shelf: The Real Total Cost

Custom vs off-the-shelf battery pack costs compared: NRE, cycle life, certification timelines, and the volume point where custom wins on total cost.

Lithium vs Lead-Acid for AGV: A Straightforward Comparison for Fleet Operators

Lithium or lead-acid for your AGV fleet? A direct comparison of energy density, cycle life, charging, total cost, and what the switch actually involves.

Custom BMS for Drone Battery Packs: What to Specify and Why It Matters

What to specify in a custom BMS for UAV and drone battery packs. Cell balancing, SoC accuracy, communication protocols, and protection thresholds explained.

AGV Battery Pack Sizing Guide

How to size a lithium battery pack for AGV and AMR: capacity formula, chemistry selection, cycle life, and what to send your supplier.

Pouch Cell vs Cylindrical Li-Ion: Why the Energy Density Argument Has Changed

The gap between pouch and cylindrical energy density is closing. M65A at 322 Wh/kg, SA17 at 300 Wh/kg. When cylindrical is now the right call.

Battery Pack Certifications in Europe: IEC 62133, UN38.3, and What OEMs Need to Know

UN38.3, IEC 62133, CE marking, and EU Battery Regulation for custom Li-Ion packs. What each certification covers, who needs it, and when to start.

NMC 811 vs NMC 622: When the Extra Energy Density Is Worth It

A direct comparison of NMC 811 and NMC 622 for UAV, AGV, and industrial applications. Cycle life, energy density, thermal stability, and when each chemistry is the right call.

Silicon Anode Batteries: What They Are and Which Applications Benefit Most

What silicon anode cells are, how they compare to standard NMC, and which UAV and aerospace applications justify the energy density premium.

Guide

How to Spec a Custom UAV Battery Pack: A Guide for Drone OEMs

How to spec a custom Li-Ion battery pack for UAV applications. Cell chemistry, BMS, pack configuration, certifications, and what to send your supplier.

Webinar

High-Energy Density Battery Design with Amprius - Webinar Recap

Discover the key insights from Dan-Tech Energy and Amprius on high-energy density battery design, silicon-anode cells, UAV applications, and system-level integration.

Lithium-Ion

How custom lithium battery solutions power innovation in medical devices

A comprehensive guide for MedTech OEMs and clinicians on custom lithium battery designs, safety standards, integration, and future trends in medical devices.

Webinar

Advanced Battery Management Systems: Optimizing Performance & Safety - Webinar Recap

Explore modern BMS architecture, cell balancing, and compliance strategies. Learn how expert BMS design improves safety, efficiency, and certification success.

Lithium-Ion

How Custom Lithium Battery Solutions Drive Robotic Innovation

Discover how custom lithium battery packs are transforming robotics with improved runtime, efficiency, and safety. Learn why tailored energy solutions outperform standard batteries in high-demand robotic applications.

Webinar

Battery Design Explained: From Prototyping to Certification - Webinar Recap

Learn how to design efficient, compliant battery packs for drones, robotics, medical devices, and e-mobility. Explore chemistries, BMS, certification, performance, and safety insights.

Lithium-ion

Powering the Future of Drones: How Custom Lithium Battery Packs Elevate UAV Performance

Learn how custom lithium battery packs improve UAV flight time, payload, safety, and reliability for professional and industrial drone applications.

Lithium-ion

How to Assemble a Lithium-Ion Battery Pack with a BMS Module: A Step-by-Step Guide

Learn how to safely assemble a battery pack with a BMS module. Our step-by-step guide covers materials needed, safety precautions, detailed assembly instructions, and testing procedures.

Lithium-ion

PCM vs. BMS: Understanding the Key Differences and Which One Your Battery Needs

Discover the key differences between Protection Circuit Modules (PCM) and Battery Management Systems (BMS) to determine which is right for your battery-powered devices.

Lithium-ion

The Hidden Dangers of Counterfeit Lithium-Ion Batteries: How to Protect from Fake Li-Ion

Uncover the risks of counterfeit lithium-ion batteries and learn how to protect your projects with expert tips and real-world examples

Welding

Choosing the Right Welding Materials for Battery Pack Assembly

Learn how to choose the best welding materials for your battery pack assembly, including nickel strips, copper strips, and pre-tabbed cells.

Lithium-ion

Choosing the Right Lithium Battery Cells: Essential Tips for Enhanced Battery Performance

Learn how to select the right lithium battery cells for your project, covering key factors like capacity, chemistry, and custom solutions.

Lithium-ion

Custom Lithium-ion Battery Technology - The Future

Explore emerging trends in custom lithium-ion battery technology: higher energy density, smarter BMS, and what they mean for OEM applications.

Lithium-ion

5 benefits of Lithium-Ion Batteries over Lithium-Polymer Batteries

Unveil the best 5 benefits of lithium-ion vs. lithium-polymer batteries for efficient and eco-friendly power of batteries.

Lithium-ion

Battery Weather Characteristics in extreme conditions

Discover the best batteries for extreme weather. Learn how cold affects them, why lithium is ideal, and our case study at -40°C.